Web-100 Pneumatic Web Cleaner


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Provides maximum holding power

Improve quality and increase productivity in web printing and material processing. Moving webs attract dust and debris, causing quality defects and frequent interruptions to clean equipment. The WEB-100 Pneumatic Web Cleaner eliminates the static cling that attracts contaminants, then cleans the web with a unique compressed air cleaning head.

Why the Web-100?


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The WEB-100 has been designed for maximum flexibility. It is available in either single- or dual-surface configuration, for webs up to 1219mm (48in) wide. A straight mounting shaft is standard. For webs up to 457mm (18in) wide, a cantilevered mounting system is available. The cleaning head is easily adjusted to accept webs of varying thicknesses.
The WEB-100 is a revolutionary approach to cleaning webs. It combines a powerful pneumatic cleaner, an in-line filter, and high-output static eliminating bars in one compact package. The system removes and collects particles from your web, enhancing quality and productivity.

First, the WEB-100 eliminates static, breaking the bond holding dust and particles to the web. The web then moves to the system's cleaning station. Compressed air is forced at high speed from slots on each WEB-100 cleaning head. The unique air pattern created by the WEB-100 “scrubs” the web to lift off particles and debris. The in-line panel filter captures contaminants as small as one micron.

The WEB-100 is completely self-contained. Compact design allows the system to be installed where it’s needed most for maximum cleaning power. The unique air scrubbing action eliminates the need for large and cumbersome vacuum equipment and ductwork. Unlike vacuum systems, the WEB-100 has very few moving parts.



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Web-100 Single-Surface Cleaner

1 - Web path
2 - Static eliminating bars neutralize both surfaces
3 - Compressed air "scrubs" web
4 - In-line filter traps debris

Small black arrows show air flow through system



 Web-100 Dual-Surface Cleaner

Air Requirements

Air Consumption for Single-Surface
Web-100 Systems
Approximate Air Consumption in SCFM Suggested Opening Cylinder Pressure (PSIG)*
Web Width (inches) Normal Clean Aggressive Clean Maximum Clean
7.5 15 25 38 20
12 24 40 60 25
18 36 60 90 45
24 48 80 120 65
30 60 100 150 85
36 72 120 180 40
42 84 140 210 50
48 96 160 240 60
Double the air consumption for dual-surface models.

*Maximum pressure to the opening-cylinders is 100 PSIG. Use the minimum required for your installation.

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The WEB-100 requires a regulated supply of clean, dry compressed air. If filters or regulators are not already in place, they can be purchased from Chapman. We recommend that a primary filter be placed as close as possible to the WEB-100. Depending on your air supply and application, a coalescing filter may be required as well.

Use the minimum air flow needed to achieve good cleaning. Experimentation after installation will help you determine optimal flow. The maximum pressure to the WEB-100 is 40 PSIG for lengths of 762mm (30in) or less, and 80 PSIG for longer lengths up to 1219mm (48in).
Single-Surface Web-100 Systems includes:
  • Single-surface pneumatic cleaning unit: shaft mounted with 76mm (3in) diameter, balanced roll
  • Removable panel filter carrier
  • Panel filter plus a spare
  • Shockless anti-static bars (2)
  • Power Supply for the anti-static bars
  • Automatic opening system
  • Pneumatic fittings and hoses

Dual-Surface Web-100 Systems includes:
  • Dual-surface pneumatic cleaning unit: shaft mounted with two 76mm (3in) diameter, balanced rolls
  • Removable panel filter carriers (2)
  • Panel filters (2) plus 2 spares
  • Shockless anti-static bars (2)
  • Power Supply for the anti-static bars
  • Automatic opening system
  • Pneumatic fittings and hoses

Compressed Air Accessories:

For best results, a regulated supply of clean, dry air is essential. Chapman can supply or recommend the appropriate components for your installation.

  1. Primary filters, for removing major impurities from your air line.
  2. Coalescing filters, to remove trace amounts of impurities that remain after primary filtration.
  3. Regulators, for the main air supply and the opening cylinders, with gauges.

Replacement Panel Filters
The frequency of filter cleaning and changing values with the volume and type of debris collected. They can be cleaned with a common vacuum cleaner, or blown out from the back with a jet of air. When the filter needs replacing, packages of 6 replacement filters are available from Chapman.

ORDERING INFORMATION
Product # Description
64601*-0†06 Single Surface*, Straight Shaft Mount†, WEB-100, 190mm (7.5in)
64601*-0†02 Single Surface*, Straight Shaft Mount†, WEB-100, 305mm (12in)
64601*-0†03 Single Surface*, Straight Shaft Mount†, WEB-100, 457mm (18in)
64601*-004 Single Surface*, Straight Shaft Mount, WEB-100, 610mm (24in)
64601*-005 Single Surface*, Straight Shaft Mount, WEB-100, 762mm (30in)
64701*-001 Single Surface*, Straight Shaft Mount, WEB-100, 914mm (36in)
64701*-002 Single Surface*, Straight Shaft Mount, WEB-100, 1067mm (42in)
64701*-003 Single Surface*, Straight Shaft Mount, WEB-100, 1219mm (48in)
*For dual surface WEB-100 systems, substitute 2 for 1 as the last digit of the part number serires. For example, 64602-004 is a dual surface, straight shaft mount, WEB-100, 610mm (24in) effective length.
†For cantilever mount WEB-100 systems, substitute 1 for 0 as the first digit of the part number suffix. For example, 64601-102 is a single surface, cantilever mount, WEB-100, 305mm (12in) effective length. Cantilever mount not available for systems wider than 457mm (18in).
Replacement Filters
64603-00X Pack of 6 replacement panel filters, 762mm (30in) and shorter
64703-00X Pack of 6 replacement panel filters, 914mm (36in) and longer
Substitute the last digit of the suffix of the main model number for the X in the replacement filter suffix. For example, 64603-006 is a pack of 6 replacement filters 190mm (7.5in) effective length.
Air Accessories
10779 200 SCFM Primary Filter
64645 60 SCFM nominal flow Coalescing Filter, 20-120 SCFM flow range
64682 140 SCFM nominal flow Coalescing Filter, 45-280 SCFM flow range
10780 Regulator, 50 SCFM with gauge (for opening system)
10781 Regulator, 200 SCFM with gauge (for main air supply)