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다단식 모듈 라미네이터 (PVL1537N-ST5)
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Stack Laminator (PVL1537N-ST5)

  • Crystal
  • Thin-film

Highly efficient space-saving equipment
capable of gigawatt production

The laminating process takes anywhere between several minutes to ten-odd minutes. Conventionally, cycle times can only be reduced by installing "multiple" laminators and sorting conveyers. In order to resolve associated problems such as the increased cost and less efficient use of space, Nisshinbo Mechatronics offers a "multistage" solution. One machine (requiring the same space as the conventional model) performs the function of five machines.

Point 1 Point 2 Point 3


Point 1

5-stage vacuum chamber keeps installation space to a minimum

Vastly improved productivity is realized by adopting a multiple-stage chamber.
This also minimizes the installation space for the equipment with dimensions of 15.2 m x 4.3 m x 3.2 m (length x width x height).


Point 2

Any one chamber stage can only be opened

In order to open the designated chamber, lift it up while overlapped by the chamber above. The belt conveyer, which is installed in front of the laminator and also acts as a buffer, moves up and down, stopping at the designated chamber, and automatically feeds the modules.
Buffers at the front and back are no longer required, thus helping to save space. Equalized heating and a reduced vacuuming capacity are also design features, ensuring superior energy savings.


Point 3

Diaphragm can be replaced within just 30 minutes

Diaphragm is attached using our proprietary technology, the one-touch clamp method (patent number: 3890206), so the time required for replacement can be reduced significantly.

Features

5-stage vacuum chamber keeps installation space to a minimum

Vastly improved productivity is realized by adopting a multiple-stage chamber.
This also minimizes the installation space for the equipment with dimensions of 15.2 m x 4.3 m x 3.2 m (length x width x height).

Any one chamber stage can only be opened

In order to open the designated chamber, lift it up while overlapped by the chamber above. The belt conveyer, which is installed in front of the laminator and also acts as a buffer, moves up and down, stopping at the designated chamber, and automatically feeds the modules.
Buffers at the front and back are no longer required, thus helping to save space. Equalized heating and a reduced vacuuming capacity are also design features, ensuring superior energy savings.

Touch-panel control enables simple operation

Touch-panel control enables simple operation and creation of processing programs. Up to 32 types of processing programs can be registered in the memory within PLC.

Diaphragm can be replaced within just 30 minutes

Diaphragm is attached using our proprietary technology, the one-touch clamp method (patent number: 3890206), so the time required for replacement can be reduced significantly.

  • Supports both crystalline and thin-film modules. Can also be made compatible with BIPV (Building Integrated Photovoltaics).
  • Up to 15 thin-film amorphous silicon photovoltaic modules (1400 mm x 1100 mm) can be processed.
  • Loading and unloading conveyers are featured as standard. These are optimal for automated production.
  • Highly accurate heat plate operating to within ±2% temperature uniformity of the heat plate is featured as standard.
  • EVA attached to the conveyer belt can be cleaned automatically using a dedicated brush (provided as standard), ensuring high quality module production.
  • Dry pump is provided as standard.

Specifications

Model PVL 1537N-ST5
Effective processing area 1500 mm x 3700 mm x 5 layers
Vacuum level 133 Pa
Time to achieve vacuum Within 120 seconds (atmospheric pressure → 133 Pa)
Heating plate temperature control Maximum temperature preset: 175°C Temperature distribution within effective area: Within ±2% (at 175°C)
Automatic transfer unit Included as standard
Power supply 3-phase, AC 400 V ±10%, 50/60Hz, 400 A
Dimensions (LxWxH) 15.2 m x 4.3 m x 3.2 m (incl. peripheral equipment)
Weight 27,400 kg (main unit and support conveyer)
Compatible specification CE

Options

  • Module pre-heat function
  • Data logging function
  • 20 mm-thick module compatible

특징

  • 챔버를 5단으로 다층화하여 공간 절약을 실현
  • 가열 피크의 분산을 실현
  • 다이어프램 교환 시간을 단축
  • 결정계, 박막계 어느 모듈에도 대응 가능
  • BIPV(건물 일체형 태양전지)에도 대응 가능
  • 태양전지 모듈(1,400mm x 1,100mm)을 최대 15장까지 가공 가능
  • 반출입 컨베어를 기본 제공
  • 열 플레이트 온도 불균일 ±2% 이내의 고정밀도 열 플레이트를 기본 장착
  • EVA는 전용 제거 브러시로 자동 청소
  • 드라이 펌프(Dry pump)를 기본 장착

사양

형식 PVL1537N-ST5
유효 가공 범위 1,500mm x 3,700mm x 5단
도달 진공도 133Pa
진공 도달 시간 120초 이내(대기압→133Pa)
열 플레이트 온도제어 최고 설정 온도: 175℃
유효 범위 내 온도 분포: ±2% 이내(175℃에서)
자동 반송장치 기본 장착
전원 3상, AC400V±10%, 50/60Hz, 400A
외형 치수(L x W x H) 15.2m x 4.3m x 3.2m(주변 기기를 포함)
중량 27,400kg(본체 및 반출입 컨베어)
적합 규격 CE

옵션

  • 핀 리프트
  • Pre-heating 기능
  • 데이터 로깅 기능
  • 모듈 35mm 두께 대응
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